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Advanced Facility Location Optimization

Facility Location Optimization

Find the perfect locations for your facilities. Balance cost, service, and growth with optimization.

Optimize warehouse, DC, and factory locations across multiple levels. Support greenfield, brownfield, and hybrid scenarios with advanced constraints.

20-35%
Cost Savings
85%
Faster Decisions
98%+
Service Coverage

Quick Configuration

1Objective
5yr8%
2Network & Current State
3Constraints
5-15 facilities100mi max98% coverage
Analysis:Hybrid
Ready: $500K savings identified

Facility Location Drives 80% of Supply Chain Costs

Get it wrong and you're locked into inefficiency for years. Advanced optimization finds locations that excel today and tomorrow.

Traditional Methods

  • ×Manual center-of-gravity analysis
  • ×Limited scenario evaluation
  • ×Spreadsheet-based modeling
  • ×Ignores real-world constraints
  • ×Single-objective focus
  • ×Months of consultant analysis

Advanced Optimization

  • Evaluate millions of combinations
  • Test unlimited scenarios instantly
  • Cloud-based optimization engine
  • Real distances and constraints
  • Multi-objective balancing
  • Results in hours, not months

Strategic Benefits of Optimal Facility Placement

Beyond cost savings - transform your competitive position

Strategic Location Selection

Identify optimal facility locations that minimize total network costs while maintaining service excellence

30-40% better placement

Total Cost Optimization

Balance facility, transportation, and inventory costs to achieve the lowest total landed cost

20-35% cost reduction

Service Level Excellence

Ensure all customers are within target service distance while minimizing facility footprint

98%+ coverage

Sustainable Network Design

Reduce carbon emissions through optimized facility placement and shorter transportation routes

30% less emissions

Risk Diversification

Build resilient networks with strategic facility distribution to mitigate supply chain disruptions

60% risk reduction

Scalability Planning

Design networks that can efficiently scale with business growth and market expansion

3x growth ready

Choose Your Optimization Approach

Flexible objectives to match your business priorities

Cost-Based Optimization

Minimize total network costs with financial modeling

Time Horizon
Planning period (1-10 years)
Discount Rate
NPV calculation rate
Fixed Costs
Facility setup and operating costs
Variable Costs
Throughput-based costs

Distance-Based Optimization

Minimize weighted distances across the network

Service Radius
Maximum service distance
Volume Weighting
Demand-weighted distances
Coverage Requirements
Service level targets
Location Mapping
Map to nearest city center

Your Path to Optimal Locations

Five steps to transform your facility network

1

Define Objectives

Choose cost-based or distance-based optimization approach

Set time horizon, discount rate, and key parameters

2

Configure Network

Select facilities to optimize and existing constraints

Warehouses, factories, multi-level structures

3

Set Constraints

Define facility count and service requirements

Number limits, service distance, capacity

4

Run Optimization

Solver finds optimal facility locations and assignments

Evaluate millions of combinations in minutes

5

Compare & Validate

Analyze results against baseline with full KPIs

Dashboard comparison and scenario analysis

Optimize Any Network Structure

From simple warehouse networks to complex multi-tier systems

Warehouse/DC Optimization

Find optimal distribution center locations

Scenarios:
Greenfield
Brownfield
Hybrid

Factory Optimization

Optimize production facility placement

Scenarios:
New markets
Consolidation
Expansion

Multi-Level Networks

Optimize hierarchical facility networks

Scenarios:
3-tier
Hub-and-spoke
Regional

Multi-Level Optimization Capabilities

Level 1: Regional DCs

Strategic hubs serving large regions

  • 2-5 facilities
  • 500+ mile coverage
  • High capacity

Level 2: Local DCs

Local distribution serving metro areas

  • 10-20 facilities
  • 100 mile coverage
  • Medium capacity

Level 3: Micro-Fulfillment

Last-mile delivery and rapid fulfillment

  • 50+ facilities
  • 10 mile coverage
  • Flexible capacity

Support Every Optimization Scenario

Whether starting fresh or optimizing existing networks

Greenfield Analysis

Start fresh with no existing facilities

  • Unconstrained optimization
  • Ideal network design
  • Market entry strategy
  • Clean slate approach
Best for:

New market entry or complete network redesign

Brownfield Analysis

Optimize with existing facility constraints

  • Include current facilities
  • Closure/opening decisions
  • Transition planning
  • Investment optimization
Best for:

Network rationalization or expansion

Hybrid Analysis

Mix of existing and new facilities

  • Flexible constraints
  • Phased implementation
  • Risk-balanced approach
  • Gradual optimization
Best for:

Strategic growth with risk management

Flexible Constraint Management

Apply real-world constraints to ensure feasible solutions

Number of Facilities & Max Service Distance

Control both facility count and service coverage

Min/Max facilities per level
Maximum service distance
Coverage requirements
Capacity constraints

Max Service Distance Only

Focus on service coverage without facility limits

Service level targets
Distance thresholds
Time-based constraints
Customer priorities

Pro Tip: Set different parameters for each facility level to model complex hierarchical networks accurately

Prove Value with Side-by-Side Comparison

Compare optimized locations with your current network to demonstrate improvements

Advanced Analytics

Complete Model Comparison

Understand the impact of every location decision with comprehensive analytics

  • Full KPI Dashboards

    Cost, service, utilization, and efficiency metrics

  • Location Change Maps

    Visualize opened, closed, and retained facilities

  • Customer Impact Analysis

    See how service levels change by region

  • Scenario Comparison

    Compare multiple optimization scenarios simultaneously

Location Optimization Impact

Total Network Cost-28%
Average Service Distance-35%
Facility Count22 → 15
Service Coverage94% → 98%
Carbon Emissions-22%

ROI achieved in 8 months

Proven Success Across Industries

Real companies achieving real results with facility optimization

E-commerce Expansion

Retail
Scenario

Opening new fulfillment centers for 2-day delivery coverage

Challenge

Where to place facilities to maximize coverage while minimizing costs

Solution

Multi-level optimization with service distance constraints

Result

95% 2-day coverage with 30% fewer facilities than planned

Manufacturing Consolidation

Manufacturing
Scenario

Reducing factory footprint while maintaining production capacity

Challenge

Which factories to close and where to consolidate production

Solution

Brownfield analysis with capacity and cost optimization

Result

$750K annual savings with no service degradation

Cold Chain Optimization

Food & Beverage
Scenario

Redesigning temperature-controlled distribution network

Challenge

Balancing facility costs with strict time windows

Solution

Time-based constraints with multi-temperature zones

Result

35% reduction in cold storage costs, 100% on-time delivery

Healthcare Network Design

Healthcare
Scenario

Optimizing medical supply distribution centers

Challenge

Critical service levels with emergency response requirements

Solution

Priority-based service distance with redundancy

Result

99.9% critical item availability, 25% cost reduction

Measurable Business Impact

Transform your supply chain performance with optimal facility locations

85%
Faster facility decisions
Days instead of months
$500K+
Annual savings potential
Per optimization project
40%
Improved coverage
Same number of facilities
25%
Reduced transportation
Through better placement

Enterprise-Ready Platform Features

Everything you need for facility location optimization

Financial Modeling

NPV calculations with configurable time horizons and discount rates

Geographic Intelligence

Real driving distances and geographic constraints built-in

Data Integration

Connect your ERP, WMS, and TMS for real-time optimization

Sensitivity Analysis

Test how changes in parameters affect optimal locations

Find Your Optimal Facility Locations Today

Join leading companies that have reduced costs by 20-35% through optimal facility placement. See your optimized network in hours, not months.

Free network assessment • Advanced optimization solver • Results in 48 hours