Skip to main content
Manufacturing Industry Solutions

Optimize Your Manufacturing Network

Strategic facility location and network design that transforms manufacturing economics.

From plant placement to distribution optimization. Cut network costs by 25-35% while improving service levels and reducing carbon footprint.

Manufacturing Network Optimizer

Optimize your entire production and distribution network

Raw Material Suppliers
15 suppliers across 3 continents
Production Facilities
Optimizing 5 plant locations
OPTIMIZING
Distribution Centers
Finding optimal DC locations
ANALYZING
Customer Markets
2,500+ delivery points
Optimization Complete
Network Cost:-28%
Lead Time:-2.5 days
Service Level:99.5%
CO2 Emissions:-32%

Manufacturing Network Challenges We Solve

Every decision impacts your bottom line for years. Make them with confidence using AI-powered optimization.

Plant Location Decisions

Where to build new production facilities or consolidate existing ones?

Wrong location = millions in unnecessary costs for decades

AI-optimized facility placement considering suppliers, markets, labor, and logistics

Complex Supply Networks

Managing multi-tier supplier networks across continents

Inefficient networks drain 15-25% of potential profit

End-to-end network optimization balancing cost, risk, and service

Raw Material & WIP Inventory

Balancing just-in-time with supply chain resilience

Excess inventory ties up millions in working capital

Multi-echelon optimization for components, WIP, and finished goods

Distribution Network Design

Optimal warehouse locations to serve customers efficiently

Poor distribution = higher costs and longer lead times

Strategic DC placement with service level optimization

Global Manufacturing Strategy

Deciding where to manufacture for different markets

Tariffs and logistics can erode competitive advantage

Global network optimization including tariffs and total landed cost

Carbon Footprint Reduction

Meeting sustainability targets while maintaining profitability

Regulatory pressure and customer demands increasing

Multi-objective optimization balancing emissions with cost

Transform Your Manufacturing Operations

Strategic optimization that delivers immediate and lasting value

Strategic Facility Location

30-40% better placement

Find optimal locations for plants and warehouses using advanced algorithms that evaluate millions of possibilities

  • Greenfield and brownfield analysis
  • Multi-facility optimization
  • Proximity to suppliers and customers
  • Labor and infrastructure considerations

End-to-End Network Design

25% cost reduction

Design efficient networks from raw material suppliers through manufacturing to final delivery

  • Supplier to plant optimization
  • Plant to DC network design
  • Multi-tier network modeling
  • Cross-docking strategies

Total Cost Optimization

15-20% savings

Balance facility, production, inventory, and transportation costs for lowest total landed cost

  • Production cost modeling
  • Transportation optimization
  • Inventory carrying costs
  • Facility operating costs

Supply Chain Resilience

60% risk reduction

Build redundancy and flexibility into your network to handle disruptions

  • Multi-sourcing strategies
  • Regional manufacturing hubs
  • Safety stock optimization
  • Scenario planning

M&A Network Integration

40% synergy capture

Optimize combined networks after mergers or acquisitions

  • Facility consolidation analysis
  • Network rationalization
  • Customer reassignment
  • Capacity optimization

Sustainable Operations

30% less CO2

Reduce carbon footprint through optimized facility placement and transportation

  • Shorter transportation distances
  • Regional manufacturing
  • Mode optimization
  • Green facility placement

Success Stories Across Manufacturing Sectors

From automotive to pharmaceuticals, manufacturers achieve breakthrough results

Automotive Manufacturing

Scenario

Global auto manufacturer optimizing assembly plant locations

Challenge

Deciding where to locate new EV production facilities in North America

Solution Applied

Facility location optimization considering battery suppliers, skilled labor, and market proximity

Result

$450M saved through optimal site selection, 35% reduction in inbound logistics costs

Electronics Manufacturing

Scenario

Consumer electronics company redesigning Asian supply network

Challenge

Balancing low-cost production with supply chain flexibility and speed to market

Solution Applied

Multi-tier network optimization from component suppliers to regional DCs

Result

20% reduction in total landed cost, 40% improvement in order fulfillment speed

Pharmaceutical Manufacturing

Scenario

Pharma company optimizing global production and distribution

Challenge

Complex regulations, temperature control requirements, and regional demand variations

Solution Applied

Network design with regulatory constraints and cold chain optimization

Result

99.9% product availability, 25% reduction in distribution costs

Food & Beverage

Scenario

Food manufacturer consolidating production facilities

Challenge

Reducing facility footprint while maintaining freshness and service levels

Solution Applied

Brownfield optimization with shelf-life constraints and demand patterns

Result

Reduced from 12 to 7 plants, $8M annual savings, maintained 48-hour delivery

Industrial Equipment

Scenario

Heavy machinery manufacturer entering new markets

Challenge

Setting up production and service networks in emerging markets

Solution Applied

Greenfield analysis for manufacturing and parts distribution centers

Result

Optimal 3-facility network serving 95% of demand within target service time

Chemical Manufacturing

Scenario

Specialty chemicals company optimizing hazmat distribution

Challenge

Complex safety regulations and limited transportation options

Solution Applied

Network optimization with hazmat constraints and risk minimization

Result

30% reduction in safety incidents, 20% lower transportation costs

Manufacturing-Specific Platform Capabilities

Purpose-built features for complex manufacturing networks

Multi-Stage Production Networks

Model complex manufacturing flows from raw materials through multiple production stages

Bill of Materials Integration

Incorporate BOM structures for accurate component and assembly optimization

Production Capacity Constraints

Optimize within equipment, labor, and facility capacity limitations

Global Trade Modeling

Include tariffs, duties, and trade agreements in optimization

Fast, Proven Implementation Process

From assessment to optimization in weeks, not months

Week 1-2

Assessment

  • Current network analysis
  • Data collection and validation
  • Objective definition
  • Constraint identification
Week 3-4

Optimization

  • Facility location modeling
  • Network flow optimization
  • Scenario development
  • Sensitivity analysis
Week 5

Validation

  • Results review
  • Stakeholder alignment
  • Implementation planning
  • Risk assessment
Ongoing

Implementation

  • Phased rollout
  • Performance monitoring
  • Continuous optimization
  • Adjustment and refinement

Measurable Impact for Manufacturers

Proven results from manufacturing network optimization

$2.5M
Average annual savings
Per optimization project
35%
Network cost reduction
Facility and logistics
25%
Inventory reduction
While improving service
45%
Faster decisions
vs traditional consulting
99.5%
Service level
Consistent delivery
6mo
Payback period
ROI achievement

Why Manufacturing Leaders Choose Lagrange.AI

Purpose-built for the complexity of modern manufacturing

Traditional Approaches

  • ×Months of consultant analysis
  • ×Limited scenario evaluation
  • ×Static recommendations
  • ×Single-objective focus
  • ×Manual calculations prone to errors
  • ×Can't handle network complexity

Lagrange.AI Platform

  • ✓Results in days, not months
  • ✓Test unlimited scenarios
  • ✓Continuous optimization
  • ✓Multi-objective balancing
  • ✓AI-powered accuracy
  • ✓Handles any network scale

Enterprise Security

SOC 2 compliant, encrypted data

Advanced AI

State-of-the-art optimization

Data Integration

Connect ERP, MES, WMS systems

Proven Results

100+ successful implementations

Transform Your Manufacturing Network Today

Join leading manufacturers who've optimized their networks to achieve 25-35% cost reduction while improving service and sustainability.

Free network assessment • Results in 48 hours • ROI guaranteed