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FMCG / Hygiene Products
Warehouse Process Optimization
21% throughput improvement
+21%
Throughput
improvement
-17%
Idle Time
labour reduction
$1.5M
Annual Savings
efficiency gains
About the Client
Leading FMCG Company
warehouseprocess improvementefficiencyFMCG
The Challenge
Main distribution centre suffered from congestion and inconsistent performance during peak periods, limiting scalability.
The Solution
Warehouse simulation developed using actual layout data to test JIT dispatch, manpower allocation, and process reconfiguration strategies, pinpointing optimal workflows for future growth.
The Results
21% improvement in throughput
17% reduction in labour idle time
25% increase in space utilization
$1.5M annual savings
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Key Takeaways
Implementation Time:4-8 weeks from start to value
ROI Achievement:Positive ROI within 3-6 months
Scalability:Solution scaled across entire organization